Reducing Probability of Pre-Harvest Sprouting Damage

The Current Situation

Pre-harvest sprouting (PHS) damage is a major problem across many barley growing regions with late planting and wet conditions extending the acreage and severity of PHS. To meet supply requirements maltsters are buying barley with a higher sprouting damage than normal and this impacts costs and quality, and drains reserves. And growers, already financially stressed, are feeling the effect on their bottom line from prices that have been reduced from malt quality pricing levels to feed levels....and the high probability of additional damage during storage doesn’t help. PHS has persisted for many years and corrective actions include, eliminating swathing, rotations, early planting and introducing new varieties. Due to its lower enzyme content, lower protein, greater starch content, and thinner husk 2 row barley is better suited for beer production and both maltsters and brewers are pushing for a transition from the traditional 6 row barley to a 100% 2 row crop. Farmers are increasingly considering barley as a high-risk crop

Market Trends

North American barley acreage has been in decline over the past 30 years with a resultant reduction in malt production, on average, by about 25%. PHS is one of the primary drivers of the acreage reduction as farmers have difficulty meeting quality specifications and earning the quality premium.

Approximately 25% of the barley crop is used for malting in the US; 80% for beer, 14% for distilled alcohol products, 6% for malt syrup, malted milk and breakfast foods.

PHS Impact on Maltsters and Brewers

Disagreements between the industry and growers are increasing and maltsters and brewers are obliged to accept lower quality barley which negatively impacts:

• Manufacturing costs

• Quality

• Clean labelling

• New products

And their response to the PHS crisis

Brewers are reformulating their product mix and increasing their use of additives to take account of the use of inferior quality raw materials. They are also developing programs to help farmers respond to PHS and other quality issues. They need also to source new suppliers both locally and further afield with the consequent increase in logistic costs . The use of reserve inventories lowers the supply risks, but the inventory of 2-row varieties is limited to 12 to 15 months, with viability declining after 6 months in storage. New barley varieties, with targeted traits, are being constantly developed to combat PHS, including improved dormancy.

ADOPT is an AI analytic and data solution, for key stakeholders throughout the agri-food supply chain, that offers high confidence level predictive modeling of the attributes that impact crop quality. It identifies the underlying root causes of poor quality attributes and provides the intelligence needed for action to be undertaken to remedy or mitigate future recurrence.